Door and seat machine security monitoring and management system

1. Introduction and purpose：

WT-SMS-08 Door and Landline Security Monitoring and Management System(Also known as the intelligent monitoring black box for port cranes) is specially designed for the safety of port loading and unloading. By monitoring the operation status of the portal crane in real time, it prevents collision and overturning accidents and enables remote operation scheduling. The system collects parameters such as lifting capacity, amplitude of variation, and rotation Angle with a sampling period of no more than 10 milliseconds. When the vibration of the mechanism exceeds the standard or the load exceeds the limit, it automatically triggers a warning and encrypts and stores the data in military-grade storage units.

This system was specially developed by Weite for the high-frequency vibration and long-term continuous operation of port cranesEnhanced monitoring equipmentHaveResistant to salt corrosion, capable of withstanding tens of thousands of impacts, and with IP66 protectionTriple core protection features.

2. Basis for product development:

"GB/T 28264-2017 Crane Safety Monitoring and Management System"

3. Main application scenarios:

Dock portal cranes are widely used and focus on one rigid application scenario:

Panoramic data visualization cockpit
▶ Multimodal dynamic display: Four-dimensional synchronous rendering of animations /3D graphics/text/curves
Three-level status penetration monitoring of cluster → single machine → institution

Intelligent early warning center
Real-time alarm pop-up window + sound and light linkage (overload/displacement over-limit/mechanism abnormality)
Alarm records are automatically associated with video clips

Historical Data Deep Workshop
Millisecond-level retrieval of 10-year operation records
▶ Fault frequency heat map analysis
▶ One-click generation of compliance reports (Excel/PDF/PPT)

Remote video control system
▶ High-definition video from both the cab and the hook is synchronously transmitted back
▶ Support video annotation archiving (marking key operation processes)

Decision support Kanban
▶ Equipment health rating Model
Intelligent reminders for maintenance cycles
▶ Safety hazard prediction radar chart

4. Relevant configuration:

Take the above picture as an example. It is mainly divided into three categories:

Position sensor: load monitoring, operating position, operating status.

Environmental sensors: current, temperature, vibration, stress, etc.

5. Structural and Functional features:

Five-dimensional real-time monitoring center

Numbers, Chinese characters, graphics, curves and sounds are synchronously presented in the crane status, and the office is centrally controlled

Full life cycle data engine

Ten years of historical data is encrypted and stored

Millisecond-level multi-condition screening (time/mechanism/fault type)

The operation statistics heat map is automatically generated

Intelligent alarm middle platform

Three-level sound and light alarm (warning/limit/emergency stop)

Alarm records are automatically associated with video clips

Statistics of the TOP5 failure frequency list

Dual-mode diagnostic system

Real-time diagnosis: Remote location of faulty components based on sensor data

In-depth analysis: Trace the fault chain from historical data and output repair plans

6. Core performance advantages:

High-quality interactive host

Imported 60,000-color TFT-LCD screenDynamic three-mode display(Numbers/Graphics/Chinese characters)

Status Color Warning |Touch voice navigation(Dust-proof and resistant to physical damage

≥180 days of local storage |Zero data loss in power failure

All-scenario industrial protection

+ Triple circuit reinforcement: military-grade components + three-proof varnish spraying + high and low temperature/vibration testing
+ Sealed dust-proof system: IP66 dust-proof box + stuffing box to block metal dust

Open ecosystem compatibility

Non-invasive modificationProfessional IO module direct procurement /PLC communication dual-channel compatibility

Full interface expansion: RS232/485+USB+ Gigabit Ethernet |Remote program upgrade within seconds

Metallurgical grade intelligent software

Data self-correction/second-level backup/one-click recovery

Fault Diagnosis Knowledge Base |The debugging efficiency has been improved by 70%

All-domain remote field control

Data and video dual transparent transmission | OfficeMonitor the crane status in real time

10-Year Historical Data mining |Generate security decision reports

7. System Interface:

The single-machine interface of the door and seat machine security monitoring and management system

The institutional interface of the door and seat machine security monitoring and management system

8. Conclusion

WT-SMS-08 Door and Landline Security Monitoring and Management SystemIt also conducts in-depth analysis and processing of the monitoring data to achieve functions such as monitoring and early warning of the hook slip of the hoisting brake, logical diagnosis of control faults, and life early warning of key control components.