Intelligent hoisting control system for hydropower station gates

In the current operation and management of hydropower stations, gate lifting and unloading operations have always been a key link. Traditional door machine operation relies on manual experience, and there are challenges of complex operation, limited efficiency, and high safety risks. Launched by WeiteOne-key hoisting solution for intelligent door machines for hydropower stations, Through intelligent upgrading, a major leap from “manual operation” to “intelligent control” has been achieved.

Intelligent upgrade, reshape the new mode of door machine operation

Smart door machine throughOne-click operationThe function of automatically lifting and dropping the designated gate can be realized. On the basis of completely retaining the metal structure and mechanical transmission mechanism of the original equipment, various sensors such as Beidou, UWB, laser, radar, optical fiber, vibration, etc. are installed to make the traditional door machine equipped withPerception, planning, execution, collaboration, learning and data managementThe comprehensive ability.

This innovation breaks the traditional manual-based and simple mechanical equipment-assisted working mode, and promotes the operation of hydropower station gate machines into a highly intelligent era.

Eight core functions to build a comprehensive intelligent control system

Weite intelligent door machine control system integrates a number of advanced technologies to form a complete intelligent solution：

1. ​Automatic locking beam device for gate​: To achieve precise alignment and automatic locking of the gate
2. ​Automatic positioning device for door machine walking​: Based on Beidou/UWB technology to achieve precise positioning
3. ​Spreader anti-swing device​: Effectively control the swing of the spreader and improve the operation accuracy
4. ​Identification of obstacles in the hanging areaAnti-collision device​: Ensure operation safety through 3D object recognition technology
5. ​Intelligent brake detection device​: Real-time monitoring of brake status to prevent failure
6. ​Intelligent power supply reel control device​: Ensure the stability and reliability of power supply
7. ​Wireless control and remote monitoring system​: Support remote operation and real-time monitoring
8. ​Online monitoring of door machine structure safety​: Continuous health monitoring of main structures and transmission components

Realize the whole process of automation and improve the efficiency of power station operations

Through intelligent upgrading, the hydropower station gate machine has realized a number of breakthrough functions：

• ​Automatic positioning of the door machine​: Accurately locate to the designated gate position

• ​Independent path planning​:Intelligent planning of optimal walking path
• ​Automatic anti-collision for large car operation and small car operation​: Ensure the safety of equipment operation

• ​The gate automatically recognizes the alignment​: Improve alignment accuracy and efficiency
• ​Intelligent judgment of process abnormalities​: Real-time monitoring and early warning of abnormal conditions
• ​Warehouse management system​: Realize the digital management of gates

Lay a solid foundation for lean management of power stations

The one-key hoisting system of Weite intelligent door machine not only improves the efficiency of stand-alone operation, but also makes it easier to realize“High reliability, long life, zero defects, maintenance-free"The equipment management goals lay the foundation. The system continuously optimizes the main economic and technical indicators of the power station, helps to achieve the goals of safe, stable and economic operation, and ultimately forms a replicable lean production management model.

At present, the solution has been successfully applied in a number of domestic hydropower stations and has achievedOne person completes the entire lifting and unloading gate operationIt has significantly reduced labor costs and improved operational safety and efficiency.

Weite will continue to deepen the field of intelligence in the hydropower industry, promote industrial upgrading with technological innovation, and contribute professional strength to guarding major heavy weapons and improving the level of intelligence of power stations.