Ultra-high tower integrated intelligent tower-making platform

1. Industry pain points

In the construction process of traditional ultra-high towers (such as diamond-shaped, aquarius-shaped, and inverted Y-shaped), the industry generally faces the following serious challenges：

• Complex construction environment： The large inclination angle of the tower column and the changeable cross-section make it difficult for the traditional mold frame to adapt to complex linear changes, frequent adjustments and difficult to guarantee accuracy..

• High security risk： High-altitude operations are greatly affected by wind, and the traditional self-climbing mold system lacks real-time monitoring, making it difficult to warn of risks such as frame imbalance and overload..

• Manual dependence： The climbing synchronization is poor, and a lot of manual monitoring and manual correction are required; concrete maintenance relies on experience and is prone to surface shrinkage and cracks..

• Management dimension scattered： Construction data is siloed, and there is a lack of an integrated visualization platform to coordinate mold frame, fabric, maintenance and personnel safety..

2. Product introduction

Weite smart construction site tower climbing mold maintenance fabric visual information management platform is a “multifunctional integrated intelligent tower building platform" developed for the construction of ultra-high towers”。 The platform follows the R&D principles of ”mold frame integration, intelligent operation, functional integration, and information visualization". On the basis of optimizing the traditional hydraulic self-climbing mold system, it deeply integrates automated monitoring and intelligent management methods.。 The platform has been successfully applied to major projects such as the South-Central Expressway to help build safe and quality projects..

3. Functional characteristics

The platform is composed of four core modules, which realize the intelligent coverage of the whole process：

• Integrated mold frame system： Adopts integral design to enhance wind resistance and stability。 Equipped with 4 shrinking platforms to adapt to cross-section changes, support arc-shaped climbing, and realize one-key synchronous climbing (accuracy up to 1mm), the outer side adopts fully enclosed steel mesh to ensure operation safety.

• Intelligent maintenance system： The enclosed space is formed by the CNC atomizing nozzle and the pull-down curtain, and the spray is automatically triggered based on the measured temperature and humidity data, which effectively prevents concrete cracks and saves water resources..

• Intelligent fabric system： The system automatically plans the trajectory and speed according to scientific algorithms, and realizes high-precision and high-efficiency automated fabric pouring of concrete..

• Intelligent information system： Integrate multiple monitoring modules, including hydraulic system early warning, frame stress and deformation monitoring, environmental parameter monitoring, concrete temperature control, personnel positioning and video safety monitoring, and support remote synchronous viewing of mobile phones and monitoring centers.

   

  4. Core advantages

  • High-precision automated climbing： The specially developed hydraulic control system can realize automatic correction, significantly reducing the dependence on manual operation, and greatly improving the climbing efficiency and accuracy..

  • Comprehensive security： Monitor the stress, platform level and load distribution of key stressed rods in real time, cooperate with personnel trajectory identification, and realize full-time risk early warning.

  • Excellent concrete quality control： Monitor the internal and external temperature difference through buried temperature control sensors, and cooperate with intelligent maintenance systems to scientifically improve the construction quality and durability of the sota structure.

  • Data-driven decision-making： The system supports the automatic collection, storage and visual analysis of data throughout the construction process, and provides accurate data support and backtracking basis for project management..