Wire rope nondestructive testing system

Wire rope nondestructive testing system

Product introduction: Content Hide 1. Product Introduction and Application 2. Product structure and performance characteristics ...

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Product details

1. Product Introduction and Application

Wire rope flaw detector
Have you ever wondered what would happen if the steel wire ropes carrying dozens of tons of steel on the construction site suddenly broke? Traditional inspections rely entirely on experienced masters observing with magnifying glasses and measuring with calipers, which is not only time-consuming and laborious but also fails to identify internal hazards. The wire rope online detection system launched by Weite Technology is like installing a "physical examination doctor" for the wire rope, keeping a close eye on its health status 24 hours a day.

This system is specifically designed to address all kinds of "hidden problems" with steel wire ropes. Whether it's port cranes, construction site tower cranes, ropeways and cable cars, or bridge steel cables, as long as there are any issues such as broken wires, rust, or wear on the steel wire ropes, it can immediately detect them. Last year, at a railway construction site in Wuhan, it was thanks to it that three broken wires inside the steel wire rope of the gantry crane were detected in advance, thus avoiding an accident that could have caused losses of over a million yuan.

 

2. Product structure and performance characteristics

(Product image: Schematic diagram of the system installation that can be inserted, showing the coordination mode between the sensor and the steel wire rope)

Don't be fooled by the fact that this detection system looks like a palm-sized metal box. Inside it lies the "magnetic memory black technology" independently developed by Weite. It doesn't require disassembling the steel wire rope or applying the detection liquid. It's like conducting a CT scan on the steel wire rope.

  • The smart little box instantly becomes an expertThe WT-WRNDT-T type mainframe is only the size of a lunch box and can work directly clamped onto the steel wire rope. Master Zhang on the construction site said, "Previously, we had to stop the machine for half a day for inspection. Now, we can inspect while working, which saves time and is safe!"
  • More sensitive than a single hairIt can detect tiny cracks that are invisible to the naked eye. Even the "internal damage" of a steel wire rope that has been hit by a heavy object cannot escape its sharp eyes. A shipyard's actual measurement found that the damage points alarmed by the system matched the actual disassembly inspection to a degree as high as 97%.
  • Reports can be viewed on mobile phonesThe accompanying monitoring software will convert the detection results into a color waveform diagram (the schematic diagram can be accompanied by a screenshot of the detection report), making the red, yellow and green alarms clear at a glance. Foreman Li smiled and said, "Now when reporting the safety situation to the leader, just take a screenshot with your mobile phone!"

 

3. Main technical parameters

(It is recommended that the product parameter table be presented in a comparative form.

Inspection items Traditional method Micro Special WT-WRNDT system
Detection accuracy Visible damage to the naked eye Minor defects at the 0.2mm level
Detection speed 2 hours per 100 meters Real-time online monitoring
Applicable rope diameter Fixed specification Full-size adaptation from 8 to 120mm
Environmental requirements A clean and dry environment is required It can operate 24/7 within the temperature range of -30℃ to 70℃
Data record Manual registration Five years of cloud storage

 

4. Detailed display of product pictures

Sensor of non-destructive testing system for steel wire ropes

  • Close-up shot of the sensor, showing the precise magnetic induction element

Construction site installation example of non-destructive testing system for steel wire ropes

  • Real photos of the on-site installation at the construction site show that it does not affect normal operations

Interface of the non-destructive testing system for steel wire ropes

  • The detection software interface displays real-time waveforms and alarm prompts

Physical volume of the non-destructive testing system for steel wire ropes

  • Compare the volume differences between traditional detection tools and micro and special equipment

 

5. After-sales guarantee and commissioning training

Buying it doesn't mean you know how to use it? Weicai offers a full range of nanny-style services:

  • Last year, when we were installing a certain hydropower station in the Three Gorges, our engineer, Lao Liu, provided on-site training for three days. Even 58-year-old equipment manager Grandpa Wang learned how to operate it.

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