{"id":6520,"date":"2025-05-22T09:57:13","date_gmt":"2025-05-22T01:57:13","guid":{"rendered":"https:\/\/www.wtauserver.com\/?p=6520"},"modified":"2025-06-16T14:44:39","modified_gmt":"2025-06-16T06:44:39","slug":"metallurgical-crane-safety-system","status":"publish","type":"post","link":"https:\/\/www.wtauserver.com\/en\/metallurgical-crane-safety-system\/","title":{"rendered":"Metallurgical Crane Safety Monitoring &amp; Management System"},"content":{"rendered":"<h2><video controls=\"controls\" width=\"425\" height=\"425\"><source src=\"https:\/\/b2b-video.cdn.bcebos.com\/29abbbdf36c82e3941e2e6549035e453_transcode.mp4\" type=\"video\/mp4\" \/><\/video><\/h2>\n<h2>1. Brief Introduction &amp; Applications<\/h2>\n<p><strong>Model number: WT-SMS-09<\/strong><br \/>\n<img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-6526\" src=\"https:\/\/www.wtauserver.com\/wp-content\/uploads\/2025\/05\/metallurgy-overhead-crane_1-300x200.jpg\" alt=\"Metallurgical crane\" width=\"483\" height=\"322\" srcset=\"https:\/\/www.wtauserver.com\/wp-content\/uploads\/2025\/05\/metallurgy-overhead-crane_1-300x200.jpg 300w, https:\/\/www.wtauserver.com\/wp-content\/uploads\/2025\/05\/metallurgy-overhead-crane_1.jpg 600w\" sizes=\"auto, (max-width: 483px) 100vw, 483px\" \/><\/p>\n<p><strong>Metallurgical crane monitoring and management system (also known as metallurgical crane video surveillance black box)<\/strong>Designed for the safety of construction sites, it prevents collisions and realizes remote monitoring by monitoring the operating status of tower cranes in real time. The system collects the working parameters of the tower crane (such as lifting weight, hook height, amplitude, rotation angle, etc.) in a sampling period of about 10 milliseconds, and automatically triggers an early warning when the load reaches more than 90% of the rated value, and stores the data in the system.<\/p>\n<p>It is an enhanced safety monitoring and management system equipment specially designed and manufactured by Weite for metallurgical and foundry cranes. It has the characteristics of long durability, high temperature resistance, dust resistance and vibration resistance.<\/p>\n<p>&nbsp;<\/p>\n<h2>2. Main applicable scenarios\uff1a<\/h2>\n<p>Mainly used in<strong>Metallurgy and foundry industry<\/strong>, Targeted protective optimization has been made for the use of such industrial cranes such as bridge and gantry cranes, such as<strong>Dust-proof box sealing strip, packing letter standard configuration, isolation of metal dust, oxide film, soot and other dust<\/strong>\u3002 The circuit motherboard adopts military-grade electronic components, high temperature resistance to extreme environments, three spraying and three anti-paint, high temperature aging, vibration table detection and other measures.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-6677\" src=\"https:\/\/www.wtauserver.com\/wp-content\/uploads\/2025\/05\/wechat_2025-06-03_104634_584.webp\" alt=\"Metallurgical crane safety monitoring system\" width=\"654\" height=\"539\" srcset=\"https:\/\/www.wtauserver.com\/wp-content\/uploads\/2025\/05\/wechat_2025-06-03_104634_584.webp 907w, https:\/\/www.wtauserver.com\/wp-content\/uploads\/2025\/05\/wechat_2025-06-03_104634_584-300x247.webp 300w, https:\/\/www.wtauserver.com\/wp-content\/uploads\/2025\/05\/wechat_2025-06-03_104634_584-768x633.webp 768w\" sizes=\"auto, (max-width: 654px) 100vw, 654px\" \/><\/p>\n<p>&nbsp;<\/p>\n<h2>3. Related Configurations<\/h2>\n<p>Take the configuration of the figure above as an example\uff1a<\/p>\n<p>\u2460 Monitoring instrument<\/p>\n<p>\u2461 Weight sensor<\/p>\n<p>\u2462Encoder<\/p>\n<p>\u2463Hook head limiter<\/p>\n<p>\u2464I\/O module<\/p>\n<p>\u2465Hard disk video recorder<\/p>\n<p>\u2466Limit stopper<\/p>\n<p>\u2467Video monitor<\/p>\n<p>\u2468Laser ranging sensor<\/p>\n<p>\u2469Length measurement scheme<\/p>\n<p>\u246aVideo surveillance camera<\/p>\n<p>The above is the conventional configuration, which is suitable for 60% of metallurgical plants and alchemy plants with special use environments. Customization is supported.<\/p>\n<p>&nbsp;<\/p>\n<h2>4. Structure &amp; Performance Features<\/h2>\n<p><strong>Distributed anti-jamming architecture<\/strong><br \/>\nThe system adopts a distributed layout and digital transmission<br \/>\nThe communication dual isolation design effectively resists strong electromagnetic interference<\/p>\n<p><strong>High-definition intelligent interactive host<\/strong><br \/>\n- Equipped with an imported 60,000-color true-color TFT-LCD screen<br \/>\n- Three-mode dynamic display of numbers, Chinese characters and graphics (colors change in real time with status)<br \/>\n- Touch-guided voice operation eliminates the risk of physical keys aging<\/p>\n<p><strong>Ultra-long data storage capacity<\/strong><br \/>\n- \u2265180 days of continuous operation data storage<br \/>\n-Support remote data backup\/automatic recovery<\/p>\n<p><strong>Full interface communication extension<\/strong><br \/>\n- Multiple RS232\/RS485+USB+ Gigabit Ethernet interfaces<br \/>\n-Support remote program upgrade and data download<\/p>\n<p><strong>Metallurgical-grade professional monitoring system<\/strong><br \/>\n- Professional bridge crane monitoring software<br \/>\n- Automatic correction\/one-click data recovery function<\/p>\n<p><strong>Triple industrial protection system<\/strong><br \/>\n- High-temperature-resistant electronic components (resistant to extreme environments ranging from -20\u2103 to 70\u2103<br \/>\nThe dust-proof box sealing strip and stuffing box are designed to prevent metal dust<br \/>\n- Circuit board conformal coating spraying + vibration\/high-temperature aging test<\/p>\n<p><strong>Open compatible acquisition module<\/strong><br \/>\n-10-channel professional acquisition module<br \/>\n- Direct procurement or compatibility with communication of PLCS of various brands<\/p>\n<p>&nbsp;<\/p>\n<h2>5. Core functions\uff1a<\/h2>\n<p><strong>WT-CIMS-V1.0 security monitoring remote management platform<\/strong><br \/>\n<strong>Data-driven decision-making \u00b7 remote control of the overall situation<\/strong><\/p>\n<p>&nbsp;<\/p>\n<p><strong>Core values<\/strong><br \/>\n<strong>\u2705Zero-distance supervision<\/strong><br \/>\n&gt; Through wireless transparent transmission technology, crane operation data and high-definition video are transmitted to the office in real time, completely breaking space constraints and reducing on-site inspection costs by 90%.<\/p>\n<p><strong>\u2705Full-dimensional intelligent analysis<\/strong><br \/>\n&gt; In-depth mining of the value of historical data, automatic generation of fault analysis reports and safety trend reports, driving safety management from \u201cpost-mortem accountability\u201d to \u201cpre-prevention\u201d.<\/p>\n<p>&nbsp;<\/p>\n<p><strong>Feature highlights<\/strong><br \/>\n<strong>\ud83d\udd39 Panoramic real-time monitoring <\/strong><br \/>\n<strong>- Multimodal data cockpit<\/strong><br \/>\nDynamically presents the cluster\/stand-alone operation state, supports animation, 3D graphics, curves, and digital four-dimensional display, and automatically marks red warnings for abnormalities in key parameters.<br \/>\n<strong>-Audio and video synchronization and linkage<\/strong><br \/>\nThe cab + hook dual-view high-definition video is returned in real time, and it supports remote triggering of sound and light alarms, and responds to emergencies as soon as possible.<\/p>\n<p><strong>\ud83d\udd39 Intelligent Data Workshop <\/strong><br \/>\n- Cloud storage of 10 years of historical data<br \/>\n-Millisecond-level query: One-click filtering of operation records, fault logs, and overload statistics<br \/>\n- Automatically generate PDF\/Excel security weekly reports, supporting multi-dimensional comparison and analysis<\/p>\n<p><strong>\ud83d\udd39 Active defense system <\/strong><br \/>\n- Three-level early warning mechanism: Threshold reminder \u2192 Automatic limit \u2192 Remote emergency stop<br \/>\n- Fault Diagnosis Knowledge Base: Intelligently recommend handling plans based on over 200,000 working condition data<\/p>\n<p>&nbsp;<\/p>\n<h2>6. System interface\uff1a<\/h2>\n<div id=\"attachment_6678\" style=\"width: 522px\" class=\"wp-caption alignnone\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-6678\" class=\"wp-image-6678 size-full\" src=\"https:\/\/www.wtauserver.com\/wp-content\/uploads\/2025\/05\/1.jpg\" alt=\"Metallurgical crane safety monitoring system overview interface\" width=\"512\" height=\"292\" srcset=\"https:\/\/www.wtauserver.com\/wp-content\/uploads\/2025\/05\/1.jpg 512w, https:\/\/www.wtauserver.com\/wp-content\/uploads\/2025\/05\/1-300x171.jpg 300w\" sizes=\"auto, (max-width: 512px) 100vw, 512px\" \/><p id=\"caption-attachment-6678\" class=\"wp-caption-text\"><strong>Overview interface<\/strong><\/p><\/div>\n<div id=\"attachment_6679\" style=\"width: 522px\" class=\"wp-caption alignnone\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-6679\" class=\"wp-image-6679 size-full\" src=\"https:\/\/www.wtauserver.com\/wp-content\/uploads\/2025\/05\/2.jpg\" alt=\"Metallurgical crane safety monitoring system stand-alone interface\" width=\"512\" height=\"301\" srcset=\"https:\/\/www.wtauserver.com\/wp-content\/uploads\/2025\/05\/2.jpg 512w, https:\/\/www.wtauserver.com\/wp-content\/uploads\/2025\/05\/2-300x176.jpg 300w\" sizes=\"auto, (max-width: 512px) 100vw, 512px\" \/><p id=\"caption-attachment-6679\" class=\"wp-caption-text\"><strong>Stand-alone interface<\/strong><\/p><\/div>\n<div id=\"attachment_6680\" style=\"width: 522px\" class=\"wp-caption alignnone\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-6680\" class=\"wp-image-6680 size-full\" src=\"https:\/\/www.wtauserver.com\/wp-content\/uploads\/2025\/05\/3.jpg\" alt=\"Metallurgical crane safety monitoring system mechanism interface\" width=\"512\" height=\"256\" srcset=\"https:\/\/www.wtauserver.com\/wp-content\/uploads\/2025\/05\/3.jpg 512w, https:\/\/www.wtauserver.com\/wp-content\/uploads\/2025\/05\/3-300x150.jpg 300w\" sizes=\"auto, (max-width: 512px) 100vw, 512px\" \/><p id=\"caption-attachment-6680\" class=\"wp-caption-text\"><strong>Institutional interface<\/strong><\/p><\/div>\n<h2><\/h2>\n<h2>7. Concluding remarks<\/h2>\n<p>The system equipment not only meets the national standard of &#034;GB\/T 28264-2017 crane Safety Monitoring and Management System&#034;, but also records and displays the crane operation in detail. The system also performs in-depth analysis and processing of monitoring data to realize functions such as chute hook monitoring and early warning of lifting brakes, logical diagnosis of control failures, and early warning of the life of key control components.<\/p>","protected":false},"excerpt":{"rendered":"<p>1. Introduction and Application: Model: WT-SMS-09 Metallurgical Crane Monitoring and Management System (also known as Metallurgical Crane Video Monitoring Black Box) is specially designed for construction site safety [...]<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[123],"tags":[],"class_list":["post-6520","post","type-post","status-publish","format-standard","hentry","category-crane-safety-monitoring-system"],"_links":{"self":[{"href":"https:\/\/www.wtauserver.com\/en\/wp-json\/wp\/v2\/posts\/6520","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.wtauserver.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.wtauserver.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.wtauserver.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.wtauserver.com\/en\/wp-json\/wp\/v2\/comments?post=6520"}],"version-history":[{"count":0,"href":"https:\/\/www.wtauserver.com\/en\/wp-json\/wp\/v2\/posts\/6520\/revisions"}],"wp:attachment":[{"href":"https:\/\/www.wtauserver.com\/en\/wp-json\/wp\/v2\/media?parent=6520"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.wtauserver.com\/en\/wp-json\/wp\/v2\/categories?post=6520"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.wtauserver.com\/en\/wp-json\/wp\/v2\/tags?post=6520"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}