{"id":7278,"date":"2025-07-17T10:55:09","date_gmt":"2025-07-17T02:55:09","guid":{"rendered":"https:\/\/www.wtauserver.com\/?p=7278"},"modified":"2025-07-17T11:00:44","modified_gmt":"2025-07-17T03:00:44","slug":"mast-crane-safety-monitoring-system","status":"publish","type":"post","link":"https:\/\/www.wtauserver.com\/en\/mast-crane-safety-monitoring-system\/","title":{"rendered":"Mast crane safety monitoring system solution"},"content":{"rendered":"<h3><video controls=\"controls\" width=\"630\" height=\"630\"><source src=\"https:\/\/b2b-video.cdn.bcebos.com\/48937131edcd0257ef87c839d6884f38_transcode.mp4\" type=\"video\/mp4\" \/><\/video><\/h3>\n<h3><strong>1. Industry Pain Points<\/strong><\/h3>\n<h3><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-7283 size-full\" src=\"https:\/\/www.wtauserver.com\/wp-content\/uploads\/2025\/07\/0717.webp\" alt=\"Mast crane safety monitoring system\" width=\"1108\" height=\"762\" srcset=\"https:\/\/www.wtauserver.com\/wp-content\/uploads\/2025\/07\/0717.webp 1108w, https:\/\/www.wtauserver.com\/wp-content\/uploads\/2025\/07\/0717-300x206.webp 300w, https:\/\/www.wtauserver.com\/wp-content\/uploads\/2025\/07\/0717-1024x704.webp 1024w, https:\/\/www.wtauserver.com\/wp-content\/uploads\/2025\/07\/0717-768x528.webp 768w, https:\/\/www.wtauserver.com\/wp-content\/uploads\/2025\/07\/0717-18x12.webp 18w\" sizes=\"auto, (max-width: 1108px) 100vw, 1108px\" \/>\u200b<\/h3>\n<p>\u200b<strong>Inherent defects and safety challenges of mast cranes<\/strong>\u200b<\/p>\n<ul>\n<li>\u200b<strong>High-risk control of guy ropes<\/strong>8 to 16 guy ropes need to be set up. Manual adjustment is inefficient and uneven force distribution can easily cause overturning (accounting for 35%+ of accident rates).<\/li>\n<li>\u200b<strong>Dynamic blind spot risk<\/strong>When hoisting large components, the field of vision is limited, making it easy to collide with obstacles or misjudge the moment (especially in narrow Spaces).<\/li>\n<li>\u200b<strong>Low migration efficiency<\/strong>The disassembly and reinstallation of the guy ropes take 2 to 3 days, which delays the construction period.<\/li>\n<li>\u200b<strong>National standard compliance gap<\/strong>Most of the equipment failed to meet the mandatory requirements for real-time monitoring as stipulated in JT\/T 1277-2019.<\/li>\n<\/ul>\n<blockquote><p><em>Note: Although mast cranes have a large lifting capacity, they are only limited to specific scenarios due to their poor flexibility. Technical measures are needed to compensate for their shortcomings.<\/em><\/p><\/blockquote>\n<p>&nbsp;<\/p>\n<h3><strong>2. Solution<\/strong>\u200b<\/h3>\n<p>\u200b<strong>Weite WISP Intelligent Monitoring System (Exclusively designed by the drafting unit of the national standard)<\/strong><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"size-full wp-image-7280 aligncenter\" src=\"https:\/\/www.wtauserver.com\/wp-content\/uploads\/2025\/07\/3_\u526f\u672c1.webp\" alt=\"Advantages of the mast crane safety monitoring system\" width=\"508\" height=\"686\" srcset=\"https:\/\/www.wtauserver.com\/wp-content\/uploads\/2025\/07\/3_\u526f\u672c1.webp 508w, https:\/\/www.wtauserver.com\/wp-content\/uploads\/2025\/07\/3_\u526f\u672c1-222x300.webp 222w, https:\/\/www.wtauserver.com\/wp-content\/uploads\/2025\/07\/3_\u526f\u672c1-9x12.webp 9w\" sizes=\"auto, (max-width: 508px) 100vw, 508px\" \/>\u200b<\/p>\n<p>\u200b<strong>A fully closed-loop protection system<\/strong>\u200b\uff1a<\/p>\n<ul>\n<li>\u200b<strong>Intelligent stable control of guy ropes<\/strong>The high-precision force measurement ring monitors the tension of each rope in real time. When the deviation exceeds 15%, an audible and visual alarm is triggered. The tilt sensor is linked to calculate the balance state of the mast to prevent the risk of foundation settlement.<\/li>\n<li>\u200b<strong>Three-dimensional job protection<\/strong>The laser rangefinder can scan obstacles within a radius of 20 meters (with an accuracy of \u00b110cm). The main\/auxiliary hook independent overload cut-off module, with dual-channel guarantee.<\/li>\n<li>\u200b<strong>Ultra-fast relocation and loading technology<\/strong>Pre-integrated sensor group, disassembled for reuse without calibration (migration time &lt; 4 hours).<\/li>\n<li>\u200b<strong>National standard data cloud archiving<\/strong>The operation records are encrypted and stored for more than 5 years, meeting the inspection requirements of JT\/T 1277-2019.<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<h3><strong>3. Core technology<\/strong>\u200b<\/h3>\n<p>\u200b<strong>The three technical barriers under the framework of national standards<\/strong>\u200b<\/p>\n<ul>\n<li>\u200b<strong>Dynamic load compensation algorithm<\/strong>\u200b\n<ul>\n<li>Real-time calibration of inclination-moment based on ANSYS model, resistant to strong wind interference (accuracy 99.5%).<\/li>\n<\/ul>\n<\/li>\n<li>\u200b<strong>Multi-rope cooperative control system<\/strong>\u200b\n<ul>\n<li>16-channel parallel cable tension analysis, generating heat maps to warn of imbalance risks.<\/li>\n<\/ul>\n<\/li>\n<li>\u200b<strong>Contactless operation and maintenance of the kernel<\/strong>\u200b\n<ul>\n<li>OTA remote program upgrade, automatic fault diagnosis and push repair solutions.<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<h3><strong>4. Core advantages<\/strong>\u200b<\/h3>\n<p>\u200b<strong>The seven core competencies of micro and Special systems<\/strong>\u200b<\/p>\n<blockquote><p>\u200b<strong>\u2460 National standard compliance certification<\/strong>\u200b<\/p><\/blockquote>\n<p>It fully complies with the requirements of \"JT\/T 1277-2019\", independently records 48 parameters and displays them in real time.<\/p>\n<blockquote><p>\u200b<strong>\u2461 Full interface compatibility<\/strong>\u200b<\/p><\/blockquote>\n<p>It is standardly equipped with passive switch quantities, 4-20mA analog quantities, and pulse interfaces, and supports Modbus\/Profibus expansion.<\/p>\n<blockquote><p>\u200b<strong>\u2462 Judicial traceability<\/strong>\u200b<\/p><\/blockquote>\n<p>The cloud stores operation records, and the background analyzes the compliance of operations (with an accuracy of 0.1 seconds).<\/p>\n<blockquote><p>\u200b<strong>\u2463 Full-domain visual management<\/strong>\u200b<\/p><\/blockquote>\n<p>Remotely view the GPS location of the equipment and real-time working condition data (4G transparent transmission).<\/p>\n<blockquote><p>\u200b<strong>\u2464 Predictive Protection<\/strong>\u200b<\/p><\/blockquote>\n<p>Warn of common faults (such as wire rope overload) and save the fault feature library.<\/p>\n<blockquote><p>\u200b<strong>\u2465 Digital operation and maintenance<\/strong>\u200b<\/p><\/blockquote>\n<p>Remotely repair system malfunctions and manage historical operation reports.<\/p>\n<blockquote><p>\u200b<strong>\u2466 Seamless integration with PLC<\/strong>\u200b<\/p><\/blockquote>\n<p>Read the PLC data directly and display it dynamically on the monitoring terminal.<\/p>\n<p>&nbsp;<\/p>\n<h3><strong>5. Configuration list<\/strong>\u200b<\/h3>\n<p>\u200b<strong>Full coverage of core hardware<\/strong><\/p>\n<p>\u200b<strong>Perception layer terminal group<\/strong>\u200b<\/p>\n<ul>\n<li>\u200b<strong>anemometer<\/strong>Monitor wind speed from 0 to 60m\/s (installed at the top of the boom)<\/li>\n<li>\u200b<strong>Angle sensor<\/strong>Dual-axis inclinometer (\u00b10.1\u00b0 accuracy, mast base)<\/li>\n<li>\u200b<strong>Weight sensor<\/strong>Main hook force measurement unit (range 50-2000t)<strong>Control layer equipment<\/strong>\u200b<\/li>\n<li>\u200b<strong>Monitoring display instrument<\/strong>10-inch touch screen (cab, 65K color dynamic display)<\/li>\n<li>\u200b<strong>Hard Disk Video Recorder (DVR<\/strong>Store 4 channels of 1080P video for over 30 days<\/li>\n<li>\u200b<strong>Anti-shake camera<\/strong>120\u00b0 wide-angle night vision (covering the hook operation area)<strong>Interaction layer components<\/strong>\u200b<\/li>\n<li>\u200b<strong>Video display<\/strong>Real-time monitoring screen of the command center<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<h3>\u00a06. Installation diagram<\/h3>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-7281\" src=\"https:\/\/www.wtauserver.com\/wp-content\/uploads\/2025\/07\/2_\u526f\u672c1.webp\" alt=\"Installation diagram of the mast crane safety monitoring system\" width=\"558\" height=\"674\" srcset=\"https:\/\/www.wtauserver.com\/wp-content\/uploads\/2025\/07\/2_\u526f\u672c1.webp 558w, https:\/\/www.wtauserver.com\/wp-content\/uploads\/2025\/07\/2_\u526f\u672c1-248x300.webp 248w, https:\/\/www.wtauserver.com\/wp-content\/uploads\/2025\/07\/2_\u526f\u672c1-10x12.webp 10w\" sizes=\"auto, (max-width: 558px) 100vw, 558px\" \/><\/p>","protected":false},"excerpt":{"rendered":"<p>1. Industry pain points: Inherent defects and safety Challenges of mast cranes. High-risk control of guy ropes: 8-16 guy ropes need to be set up [...]\"<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[123,140,133,141],"tags":[],"class_list":["post-7278","post","type-post","status-publish","format-standard","hentry","category-crane-safety-monitoring-system","category-nuclear-power-construction","category-port-logistics","category-shipbuilding-industry"],"_links":{"self":[{"href":"https:\/\/www.wtauserver.com\/en\/wp-json\/wp\/v2\/posts\/7278","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.wtauserver.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.wtauserver.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.wtauserver.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.wtauserver.com\/en\/wp-json\/wp\/v2\/comments?post=7278"}],"version-history":[{"count":3,"href":"https:\/\/www.wtauserver.com\/en\/wp-json\/wp\/v2\/posts\/7278\/revisions"}],"predecessor-version":[{"id":7285,"href":"https:\/\/www.wtauserver.com\/en\/wp-json\/wp\/v2\/posts\/7278\/revisions\/7285"}],"wp:attachment":[{"href":"https:\/\/www.wtauserver.com\/en\/wp-json\/wp\/v2\/media?parent=7278"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.wtauserver.com\/en\/wp-json\/wp\/v2\/categories?post=7278"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.wtauserver.com\/en\/wp-json\/wp\/v2\/tags?post=7278"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}