Wire Rope Lubrication System

1. Product Overview

WTAUWire Rope Lubrication System delivers an all-in-one wire rope cleaning and lubrication solution that integrates cleaning, oil injection and anti-corrosion protection functions. It works as a complete set with dedicated cleaners, pneumatic grease pumps and anti-rust lubricating grease. Adopting high-pressure oil injection technology, the unit deeply strips contaminants off wire rope surfaces and injects grease into the rope core efficiently for simultaneous internal and external maintenance. Compatible with wire ropes ranging from 1 mm to 60 mm in diameter, this user-friendly, high-efficiency system serves diverse wire rope working conditions including lifting and mooring applications. It drastically cuts maintenance labor hours, reduces grease waste, extends wire rope service life and improves overall equipment operational safety. The whole machine is constructed with anodized aluminum alloy, lightweight and long-lasting. Our products are exported to more than 70 countries and regions worldwide.

2. Core Functions

1. Deep cleaning: The dedicated cleaner removes over 90% of aged grease, dirt and metal debris while unclogging internal rope core channels.
2. High-Pressure Grease Injection: Powered by high pressure, grease is precisely delivered deep into the rope core to achieve full lubrication from inside out.
3. Long-Term Protection: Matching special anti-corrosion grease provides lubrication, rust prevention and corrosion resistance to form a durable protective film.
4. All-In-One Operation: Streamlinesthree sequential steps – pre-cleaning, internal greasing and external surface protection –for continuous, high-speed workflow.
5. Adjustable Grease Output: Matched pneumatic pump ensures stable, even grease feeding adaptable to all working scenarios.

3. Product advantages

1. Dramatically boosted working efficiency,cutting lubrication time by up to 90%.
2. Uniform full-length lubrication, reduces re-lubrication frequency by up to 70%, lowering operating costs and pollutant discharge.
3. Thorough cleaning plus full grease penetration, delivers comprehensive rope care to slow abrasion and rust development.
4. Compatible with NLGI 0 to 3 multi-grade greasesand all wire rope constructions.
5. Lightweight anodized aluminum main body, supplied with a portable carrying case for easy transport and storage.supplied with a portable carrying case for easy transport and storage.

4. Application Scenarios

Applicable to overhead crane ropes,luffing ropes, mooring cables and traction wires. Widely deployed in lifting machinery, port terminals,marine operations and construction engineering sectors.

5. Technical parameters

Max Operating Pressure: 450 bar
Unit Weight: 4.3 kg
Max Grease Output Rate: 5 kg/min
Compatible Grease Grade: NLGI 0 ~ 3
Suitable Wire Rope Diameter: 1 ~ 60 mm
Max Lubrication Line Speed: 43 m/min
Main Body Material: Anodized Aluminum Alloy
Port Fitting: 6 × 1/2" Female BSP
Pneumatic Pump Ratio: 43:1

6. Core advantages

1. 3-in-1 integrated design completes cleaning, lubrication and surface protection in one pass, simplifying on-site workflows.
2. High-pressure deep core injection solves the poor penetration issue of traditional surface-only greasing methods.
3. Robust aluminum housing with full sealing accessories for harsh industrial environments.
4. Pneumatic drive delivers steady, sufficient pressure with simple, safe operation.
5. Complete supporting accessories for plug-and-play deployment, realizing one-stop wire rope maintenance.
6. Long-lasting anti-rust and anti-wear performance extends wire rope lifespan and eliminates potential equipment safety hazards.

7, product composition

Wire rope cleaner, pneumatic grease pump, standard anti-corrosion lubricating grease, cleaning module, lubrication chamber, high-pressure grease hose, scraper kit, sealing parts, spare seals, pull chain, ratchet strap, portable carrying case.

8, Product Dimensions

Total Equipment Length: 450 mm